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Quick Details

  • Place of Origin: Shandong, China (Mainland)
  • Brand Name: DEMETER
  • Model Number: 1000
  • Condition: New
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Type: 1000 Width SMC Sheet Prduction Line
  • Sheet width: 1000mm
  • Sheet thickness: 2-4mm
  • The host running speed: 8meters/minute
  • Single class production: 9ton
  • Fiber content: 15-30
  • Fiber length: 12.5mm,25mm,50mm,75mm,100mm
  • Fiber dimensions: 4000-4800g/km
  • Dimensions(L*W*H): 8000*3000*1800mm
  • Net weight: 3000kg

Packaging & Delivery

Packaging Details packed in wooden box
Delivery Time about 20 days

Specifications

1000 Width SMC Sheet Prduction Line
1.Sheet Molding Compound Machine
2. SMC 1000, 1200B, 1200C

1000 Width SMC Sheet Prduction Line  

 

 

Constituent Part

 

Host: frequency conversion motor. Materials are compacted by belt chains(SS) which are controled by pneumatic form.

 Curly Part: torque motor driven; speed can be adjusted at any time; automatic; effort saving.

 Cutting Part: variable speed motor; helical cutting roller(increase work life of rubber roller and blade); If high fiberglass content is required, such as above 30%, double roller can be designed on the machine. Any special requirements, contact me.

Electrical Control Part: central control to meet production requirements,components are well known brand

 

Pictures

 

 

 

 

Technical Specification

 

1.  Convey device: conveying the PE sheet by chain belt whose drive controlled by variable frequency adjusting technology , running stable, high speed adjustment precision with the precision of varying frequency of 0.1hz

2. resin paste scrapping device: using high precision scraper and plate with the gap accuracy up to 0.05mm to ensuring that the resin paste can be coated evenly on the PE sheet.

 3. PE sheet feed: feeding the upper and lower PE sheet by Pneumatic control membrane tension with the stretcher with the function of flattening and wrinkle-smoothing to ensure that the PE sheet can be conveyed to the  latexing area withconstant tension and without wrinkle

      Pneumatic knife lifting device can make the scraper go up and down quickly and prevent the PE sheet   damaged by the grain in the resin paste

4.Glass fiber cutting device: the pressure from pneumatic control knife roller and Pad pressure roller and screw installed blades make it run stable, prolong the service life of the blades and improve the quality of fiber glass yarn

   variable frequency adjusting controlled knife roller can ensure the accuracy

   with the use of chain belt speed adjusting device can ensure the high precision and stability of the fiberglass content

5.Retting and compaction : consisting of a series of roller, pressing by the pneumatic roller ,which can ensure the quality o the sheet

6. wind-up and box-up : sheet can be packed in roll or in box

   with tension adjustment equipment for the two packing way to ensure the quality

 

Main Technical Parameter

 

ModelSMC-1000

SMC-1200B

(shingle chopped fiber)

SMC-1200B

(double chopped fiber cutter frame)

SMC-1200C

(single chopped fiber cutter frame)

SMC-1200C

(double chopped fiber cutter frame)

Sheet width1000mm1150mm1150mm1200mm1200mm
Sheet thickness2-4mm2-5mm2-5mm2-5mm2-5mm
Sheet mass per unit area2-6kg/m22-6kg/m22-6kg/m22-6kg/m22-6kg/m2
The host running speed8m/min13m/min13m/min18m/min18m/min
Production capacity per hour2.5ton3ton3ton4ton5ton
Single class prodction9ton18ton18ton28ton35ton
Electrical control systemPLC digital control systemPLC digital control systemPLC digital control systemPLC digital control systemPLC digital control system
Chain belt deviation ControlAutomation controlAutomation controlAutomation controlAutomation controlAutomation control
      
Fiber content15-30%18-45%18-45%18-50%18-60%
Fiber length12.5mm,25mm,50mm,75mm,100mm

12.5mm,25mm,

50mm,75mm,100mm

12.5mm.25mm,

50mm,75mm,100mm

12.5mm,25mm,

50mm,75mm,100mm

12.5mm,25mm,

50mm,75mm,100mm

Resin paste consistency8000-20000mpa.s8000-20000mpa.s8000-20000mpa.s8000-20000mpa.s8000-20000mpa.s
Fiber dimensions4000-4800g/km4000-4800g/km4000-4800g/km4000-4800g/km4000-4800g/km
Fiber modelNon-alkali yarnNon-alkali yarnNon-alkali yarnNon-alkali yarnNon-alkali yarn
Drive system tianV-belt driveV-belt driveV-belt driveV-belt driveV-belt drive
Total power6kw7ke10kw15kw20kw
Dimension(L*W*H)(mm)8000*3000*18008000*2200*25009500*2200*250012000*2500*280020000*2500*2800
Net Weight3000kg3500kg4000kg6000kg10000kg

 

 

Advantage

 

It adopts advanced mechanical structures & technilogy. It has achieved domestic advanced level with advanced technology and reasonable craft, high degree automation and high outputs.

It is PLC digital control,including resin feeding.It can achieve vacuum charging resin to doctor blade.Even mixture, easy cleaning and more automation.

Easy operation, low noise, obvious electricity conservation, small size, compact structure, low energy consumption, high durability, good looking, etc.

combined with powder collector to absorb the harmful substances to keep the healthy of the worker and prolong the service life of the machine.

Increase the operation rate of the material and lower the cost

 

Application

 

a new kind of thermosetting plastic moulding machine

Used for manufacturing of Molding Materials such as automobile spare parts, electrical components, dinner tables and chairs, ship devices, refragerator, manhole cover and agruculture facilities,etc, widely used in automotive industry, rail vehicles, construction, electrical, communication engineering, catering appliances, sports equipment etc

 

It is used to produce Sheet Molding Compound (SMC) which is a new type of thermosetting plastic.

 

 

Working

By forming a sandwich structure which the outside are two films and polyester resin, fiber glass yarn. release agent, hardeny agent, thickening agent, stuffing pigment etc in the middle.

 

 

 

Production Site

 

 

 

 

Work Shop

 

 

SMC DMC Main Application

 

 

SMC DMC Main Application
ItemTypeMain Application
SMCSMC-1(Electrical)All kinds of high and low voltage electrical switch shell, insulation board, insulation and other electrical bar structure with high mechanical strength requirements.
SMC-2(Flame-Retardant)Various flame retarding moulded parts, such as bridge, lamp shell and fire equipment, fire helmet with high mechanical strength requirements
SMC-3(High Tenacity)Products with high mechanical strength requirements,such as car bumper, a spare tire capsule, engine
SMC-4(Common Type)Mainly used for the electrical products and civilian infrastructure, such as chair, combined water tank, highway, anti-glare board, etc
DMCDMC-1(Electrical)Used for high and low voltage electrical appliances with general mechanical strength, motor, and electrical insulation parts
DMC-2(Common Type)Used for various moulding products with general mechanical strength
DMC-3(Betting Type)Mainly used for injection molding, such as encapsulation machine, etc.

 

 

SMC/DMC Series Moulding Compound Performance Index

 

 

 

No.PerformanceUnitSMC-1SMC-2SMC-3SMC-4DMC-1DMC-2DMC-3 
1Relative Densityg/cm31.75-1.901.75-1.901.75-1.901.75-1.901.75-1.901.75-1.901.75-1.90 
2Water Absorbabilitymg≤20≤20≤25≤25≤20≤25≤20 
3Shrinkage%≤0.15≤0.20≤0.30≤0.30≤0.15≤0.20≤0.05 
4Heat Distortion Temperature°C≥200≥200≥200≥200≥200≥200≥200 
5Bending StrengthMPa≥110≥110≥250≥140≥70≥70  
6Impact StrengthKJ/m2≥50≥50≥150≥50≥16≥16  
7Surface ResistanceΩ≥1014≥1012  ≥1014   
8Volume ResistanceΩ.cm≥1014≥1012  ≥1014   
9Dielectric StrengthKV/mm≥12≥12  ≥12   
10Dielectric Constant ≤4.3≤4.3  ≤4.3   
11Arc ResistanceS≥180≥180  ≥180   
12PTIV≥600≥600  ≥600   
13FlammabilityGradeFV0FV0  FV0   
           
Notes:   1.The above specifications are subject to change without prior notice,please feel free to contact us.     
             2.according to users requests,we develop new products.       

 

 

 

HOW TO GET FINAL SMC PRODUCTS?

 

 

 

 

 

after getting smc sheet/composite, you will need MOULD & Hydraulic Press to forming the final SMC Products, such as Electric Cable Box, Meter Box, Tile, Auto Spare Pare, Manhole Cover, Water Tank ect. 

 

 

SMC/DMC Products

 

 

 

 Our Team

 

 

Our Exhibition

 

 

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